ADVANCED JOULE THIEF CIRCUITS Home | LED circuits 2 Regulated LED Circuits 1 The HAK-LITE The 'Dollar' Light The Fake Fluorescent MOSFET Circuits Ultimate Flasher |
THE "HACK" CIRCUIT.
| This circuit uses the boost circuitry we have been using to lower (buck) a supply by placing it in series with the load (the LEDs) and feeding the "extra" voltage back to the smoothing capacitor. | This 'hack' of the boost circuit can be used as a buck regulator to run a reading light in the car - and it's 90% efficient! The voltage difference between the car battery and the LEDs, about 3 volts, is stored in the coil (seen as the flat part of the 'scope display), and periodically dumped back into the lights through the schottky diode (the sharp 14v spike). Or, use this concept to make a highly efficient flashlight for 9-volt batteries? Check out the HAK-LITE This circuit is ideal for the latest Lithium- (and Potassium-) based batteries. As shown, the design will operate from 3 to 5 volts. The optional 1N914 small-signal diode acts as a very simple voltage regulator and lets us use this device for supplies up to 8 volts. With the 10k resistor chosen this circuit will drive a pair of 25mA LEDs in parallel between 15 and 30mA each. | In fact the circuit will work off virtually any NPN transistor; the output is only limited by the gain of the transistor, which can be offset by changing the value of the resistor (27K will halve the output while 6.8K will double it). I did a random sampling of transistors at hand, and found the 2N4401 and MPS651 solid performancers, and even the lowly PN2222 (the plastic version of 2N2222) managed 75% output.
Here are pictures of a Dollar-store "camping-light" which had the circuit inserted free-form through the (removed) bulb socket. It should give you 800 hours of use from a set of alkaline AA-cells. | The LEDs used are 4.8mm 25mA bright-whites with a 120-degree coverage, available here. Click here for a detailled description on making your own. In this assembly, the LED wires are bent to form a trellis to support the 5uF capacitor and the other components "hanging" underneath. After everything is assembled (and tested), the coil and components are slipped through the neck of the light. The LEDs wires are then melted into the plastic rim by gently heating with a soldering iron. The inductor consists of two coils of 10-15 turns using 30-awg wire-wrap on a small (1/3" od) toroid, but anything from 200 to 1000uH can be used. | The simplicity of design lets us retrofit another 3-cell Camping light (from DealExtreme) and we can reuse the existing SPDT switch to control the 2 lights, each with different output levels!
| | THE UNIVERSAL HACK CIRCUIT This same circuit, with the addition of a small timing capacitor, becomes virtually 100% self-regulating from 3-volt up to almost 20-volts, the Vce limit of the transistor we have chosen. The waveform across the transistor shows how it works: up to about 4-volts, the coil charges up through the LEDs, then, when Q1 shuts off, the coil discharges through D1, keeping the LEDs bright. Then the cycle repeats. | However, when the supply rises over 4-volts, the capacitor extends the time Q1 stays off in proportion to the input voltage, seen as the flat plateau on the second graph. This limits the current through the LEDs to a safe level. This circuit is good for LEDs using up to 50mA; after that, we will have to look at regulated circuits, starting here.
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| Another take on the Solar Garden Light. With the addition of a solar cell, a simple diode, and some clever rearrangement of our circuit, we can devise a circuit which will charge a NiCd battery when it is light and automatically turn itself on after night falls. Can you explain how it works?
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